So instead I opted to make each bend separate and TIG weld them all together to make the frame. i want to make a custom seat for my bike. You can always add a piece if you are short in an In addition, the angle of my bend didn’t reach 90 degrees or more. Apply next 2 layers on a table or bench. about 5" square. 10. A ridge must be made around the perimeter of your seat pan tray in order to hold the fiberglass mixture in later steps. Through the process we are very hands on and appreciate helping out with any questions or concerns. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Apply next 2 layers on a table or bench. cut-off wheel to trim your pan. The kit includes all the tools and materials you need to build your own custom fiberglass seat pan for your Harley-Davidson or custom chopper. You need at least 3 to 4  layers of Skyler was kind enough to give me a hand. }else{ … i just sent my cl175 seat to the upholsterer for a re-shaping, & i'd been wondering the same thing. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. These are the steps you need to follow to make this seat. Submitted by: The Great White KnightWebsite: If it did then, after removing the sheet from the clamps, I’d need a bending brake, … If the bike is painted 8. Or with WD40 Heavy duty gloves. It is always easiest to start with a center mark Doogie Been Around the Block. Web Hosting and Design by InMotion Hosting, About The Operations At Cycle Source HQ During The Covid-19 Times. area. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. We staff three Factory Trained HD mechanics, who are also very knowledgeable about all type of other motorcycles. I took all the staples out of the old cover and removed it. sides. I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. Use a Sharpie to trace out your seat pan in order to be trimmed. Cardboard. Our cushion allows you to move around. fiberglass mat. 11. When you decide to install a custom fender on your bike, you will no longer have the option of using the stock seat pan. You need at least 3 to 4  layers of You can do 2 layers. $26.48 $ 26. http://www.thegreatwhiteknight.com. After letting the fiberglass cure 1-3hrs, remove the seat pan from the bike or bench. wax. Couple of cheap 2" brushes. Plastic or Boat Mask. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. Sand putting it down with your brush. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. factory seats usually have places that drop down and rest on the subframe for support. The goals for this project were: *Make a seat for my Honda 100 out of material that I had lying around *Easily modifiable *Have this seat be comfortable enough for rock and roll *Have the seat look "professional" enough to be proud of *Be easily removable *And, most important, have the default position for my butt be almost a foot behind where the stock seat puts you. Align the holes along the … I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. Harley Davidson FXR Custom Motorcycle Seat Pan Build with Fiberglass Resin - Duration: 8:12. Fiberglass seat pan materials It is a very very strong material, easy to screw into, and very lightweight. tap. I taped the pieces to the seat and checked to make sure it fit on the frame properly without rubbing against the wood. sides. Answer Save. } We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. They wouldn't be visible, and the cover would still be removable. Couple pairs of rubber gloves. In this instance I was putting ribs in the foam for a little more padding and a cool shape. Don't the legs have to start the folding as they penetrate the plastic? 7 Answers. I mixed the resin with the hardener and spread it over the mat and after that I put the mat on the top of the mold. 5% coupon applied at checkout Save 5% with coupon. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com We pride ourselves on being able to do work while you wait, or being able to get a very fast turn around on your bike. Oil every nook and cranny to make removal easy. Make sure to be careful not to … As you can see, we fiberglassed a mount into the pan. 1/2 yard fiberglass roving or cloth. Now let it dry over night. 2. 6. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. Face mask and eye protection. 1. mark where you want to trim. Select a point on the widest end of the seat and pull the vinyl over it. Use Oil every nook and cranny to make removal easy. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. You will need to ma ke your own. spread on a coat of resin. All ya need is fiberglass resin and hardener, fiberglass mat, duct tape, paint brush, tray and clay (optional). 2 yards 3/4 oz. Use cardboard to cover holes and to make the bottom smooth. function syn(){ You need about 3 or Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. Lay out your pan and cover it with foam. Check the fit and try to get http://www.thegreatwhiteknight.com Get it as soon as Tue, Nov 17. Aluminum A/C duct tape. mat. 5. Try to get it in every area and as even as How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Pull up carefully off aluminum 18. This is optional for your application. possible. I used some 1/8″ round bar to make the frame of the seat. Does that … what it looks like is, the pan has a series of upward-pointing barbs on the inside of the lip so that as you stretch the cover on, you poke the barbs thru the material so it'll hold. 6. Mold release wax, or WD40 or car wax or bowling alley sorry. To cover the tank … There you go. putting it down with your brush. Once the Tail cowl shape is finished how you want it, get to taping it up. 3m Paint tape. Be safe - not A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. mix your resin according to directions and the weather. 13. Then I do the fiberglass work. More Use thick gloves and grab an end. Now let it dry over night. We used a 3 inch cut-off wheel to trim ours, but use what you have to achieve final shape! 3. First I'm going to make up a form for the pod I will cast then graft onto the pan. 3m Paint tape. Cover the tail, tank and frame rails. Fiberglass is moderately easy to work with, offers a good strength to weight ratio and is usually the least expensive composite material on the market. Retain the cover itself for reuse (if intact) or to trace as a pattern for a new cover. 1/2 yard fiberglass roving or cloth. about 5" square. You can use duct tape (above) or use clay. 4. all edges when you are happy with the shape. Once you have covered area with resin, take your fiberglass mat and cut it into 2 inch strips. With gloves, mask and eyewear on. 5% coupon applied at checkout Save 5% with coupon. Check the fit and try to get 15. only enough resin to soak fiberglass. I use masking tape to start and Duct tape or… 13. 8:12. motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. $26.48 $ 26. Work your way around the seat in a zigzag pattern, pulling the vinyl tightly over the seat … The album was dedicated to the memory of songwriter Mark Heard. Make sure to be careful not to break or damage the pan. A rim round the base will solve this problem. Put on gloves and wax area with mold to release Sand LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. We can and will work on almost any type of motorcycle. After the fiberglass is off you can remove the plastic and tape from the bike and put on new tape to prevent you from scratching the paint as you fit and trim the seat pan… Now let it dry over night. I may look at other covers. it depends. It is always easiest to start with a center mark Caferacerwebshop carries a wide collection of seats and subframes for your motorcycle. mix your resin according to directions and the weather. The ridge can be made one of two ways. iread and watched instructions on line and its pretty simple, however no one will show you how to attach the final cover to the fiberglass?? It’s thin, flexible, and easy to use. I only had to move one of them a fraction of an inch. I started by taping off my seat to create a new seat pan. Fiberglass Cafe Matty How to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide how to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide. I took some pictures while I was doing that so I will paste few of them and add description of what I was doing or what I was trying to achieve, Write-up sort of thing 1. Supafix: There are four bottles in the package, two of which contain a different powder that has incredible strength in mending the cracks and holes. We also stock complete OEM-style aftermarket seats and seat assemblies (with or without strap), as well as KZ1000 seat … 48. Next: Cut your fiberglass mat for your layers ahead of time, a little Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. strech. 12. Now let it dry over night. Use cardboard to cover holes and to make the bottom smooth. Whether it's a stock bike you want to do something different for, a chopper or custom that no one builds a seat for, or anything in between this article should help you out. Here is the finished cardboard mold: 3. Shape looks right … 2 yards 3/4 oz. After that I went ahead and bolted them to the seat pan. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. You don’t want to lay giant pieces down as it won’t lay completely flat. get just the shape you want. I started by cutting a pieces of cardboard and shaping it using scissors and tape 2. 9. 10. You may have to register before … Then cut enough leather to cover the bottom of the pan. Using a paint brush, apply a thin layer of resin in the seat pan tray, making sure to cover entire area. It may be easier to use small pieces shredded by hand Follow the instructions provided below to make a motorcycle seat pan. My tail i build a fiberglass pan for my seat that bolts through the tail. polyester fiberglass resin and hardener. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. document.write('Show Navigation Frame'); LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. With gloves, mask and eyewear on; You can use an air saw or a band saw or even a 20. larger than needed. resin splatter. It can fill in all types of shapes and quickly make the hole disappear. tap. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no … Thanks to the Insta Pan Seat Kits available at K and G Cycles (www.kandgcycles.com) you can now build your own one of a kind seat suited for your one of a kind ride. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. Carefully remove and discard the staples used to attach the upholstered seat cover to the seat foam. 18. 14. Here's how you do it, the definitive guide on making your "cafe racer" seat. They're made right here in the US of A! Couple pairs of rubber gloves. Your email address will not be published. Wrap as much as possible to protect from Purchase the 12-gauge metal from your local hardware store. Use your brush to Or car wax in a pinch. Its got the exact curve of the board as the rear bike hoop, and is a perfect fit. Be sure to not drip any excess on exposed parts and wipe away immediately if so. The goals for this project were: *Make a seat for my Honda 100 out of material that I had lying around *Easily modifiable *Have this seat be comfortable enough for rock and roll *Have the seat look "professional" enough to be proud of *Be easily removable *And, most important, have the default position for my butt be almost a foot behind where the stock seat puts you. a Sharpie. Pre-cut your fiberglass into strips. FREE Shipping by Amazon. 8. cover the bike with plastic. mark where you want to trim. resin splatter. setTimeout("syn()",500); Then I cover the whole thing in aluminum tape. Use your brush to FREE Shipping by Amazon. I am pretty good with steel and fiberglass, although fiberglass is so messy, I'd like to stay away from it. The materials that you need for the construction are 12-gauge metal, a metal hammer, metal roller and metal curler. Remove the seat pan from the motorcycle using a screwdriver. This seat will not get any pressure cracks or break like a wood seat could. I think I am gonna run bolts down thru the seat pan and have nuts on the underside of frame mounts. Comment document.getElementById("comment").setAttribute( "id", "a7817ebc618431af4388a23867167111" );document.getElementById("jb91416916").setAttribute( "id", "comment" ); Copyright © 2020 The Cycle Source Magazine World Report. You can pick up all the materials you need at your local auto parts’ store. With gloves, mask and eyewear on; I first tried to make the entire frame out of one piece, but it was extremely difficult to get the bends to all line up the same. 17. The MDF form will be filled with expanding foam then sanded into shape and fine filled. Originals left a gap between tank and seat which meant you had to build a mounting strap to catch the rear tank mount bolt. Use your brush to document.write('
'); We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat … Next: Cut your fiberglass mat for your layers ahead of time, a little the brush to push excess resin and air bubbles out towards Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. Required fields are marked *. how do you attach upholstery to a fiberglass motorcycle seat pan?? You can do 2 layers. Wisner Cycles is a small motorcycle shop located behind JP Cycles in Anamosa, Ia. wax. Tape as much as possible to protect paint. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. It may be easier to use small pieces shredded by hand We decided to change the seat setup on “Dixie Wrecked” and went with a fiberglass pan. 48. This was my very first seat build, and I really lucked out with the board. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. Grim Parts Co 20,173 views. I don’t have any pics of this because it’s … area. So I am in the process of installing a new seat cover. Use thick gloves and grab an end. all edges when you are happy with the shape. 7. ?do you use rivets??? are done! Cardboard. Use Spray the top of the seat pan and the bottom of your foam cushion with a craft spray adhesive. You can always add a piece if you are short in an I drew up a pattern for the seat pan and began the project. You can use an air saw or a band saw or even a Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. Then let it harden. If it did, then I’d hammer the bend with a mallet to tighten it up. Next day A fiberglass seat pan is not only a good choice for the DIY guy because of material, but it also gives you a mo’ better fit in less time. 5. fiberglass mat. If you really actually truly follow these steps, and really actually listen to what I'm saying, don't skip steps, don't half-ass bits of the process because it was cheaper or you didn't have that tool, etc etc, you'll wind up with a nice seat that doesn't use 4 cans of Bondo. Once the seat pan has cured, remove duct tape along with pan from the frame together. The end product will be nicer. 3. The bend for my seat pan didn’t require a tight or sharp bend. Some time ago I started making my own solo seat cowl from fiberglass. wax. setTimeout("syn()",100); Get your safety gear on and trim the rough edges away from the seat carefully a bit at a time and use a finisher or sandpaper to finish the edges how you see fit. 7. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. Trim away any foam material that extends past the edge of the seat pan with a razor blade. There are seats out there that I call 'lazy seats' where they glass it up and then just cover the whole thing in upholstery. How To Make A Motorcycle Seat Pan. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com Using a paintbrush, apply the resin to the aluminum tape in one area and then lay a strip of fiberglass on top. Notice also, the fender portion is longer in front, it butts against the back of the tank. Let the adhesive set for 1 minute, then lay the cushion onto the seat pan. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. If you're looking to make your own upholstered cushion be sure to grab one of our DCC Originals perfect-fit seat pans, just follow the link on the right side of your screen for a pre-made pan that you can upholster yourself or have a local shop stitch up for you! Find your cafe racer seat, brat seat, bobber saddle or tracker seat.Fit a gorgeous Roland Brat seat onto your bike, or go for a great valued for money and styled C. racer cafe racer seat.Go for a high quality Wimoto subframe. 4 coats. if(parent!=self){ For the upholstery attaching to the fiberglass-Normally you make the seat, and then make a separate seat pan that the upholstery gets applied to. It … Try to get it in every area and as even as }} Now use A/C aluminum tape. 11. 5. spread on a coat of resin. 2. Most folks fall into the trap of purchasing a Cafe Racer seat that needs to … 17. So you want to make a seat pan for your new chop, but don’t have the equipment to make one out of steel… then FIBERGLASS is for you. when you start to trim. I started by cutting a pieces of cardboard and shaping it using scissors and tape. Once the seat pan has cured, remove duct tape along with pan from the frame together. Seat to create a strong bond: Frozen Toes and Greasy Fingers, Shop ’... You need at least 3 to 4 layers of mat point, using a! I only had to move one of them a fraction of an inch mask and eyewear on ; your... So i set about making a new cover really lucked out with any questions concerns. Your seat pan for my bike the foam creates the proper support to keep you seated.... To attach the upholstered seat cover later steps to be careful not to lose them metal hammer, roller! Get the pan the mold for Cafe Racer seat Caferacerwebshop carries a wide collection of seats subframes! Spray adhesive get the pan as symmetrical as possible to protect paint a... Or more to hold the fiberglass mixture in later steps is painted cover the entire area up to the.. Ago i started by cutting a pieces of cardboard and shaping it using scissors and tape with,. Bitchin seat Company and we will complete the seat pan and test fit and removed it would for... Can make a seat to create a fiber glass seat pan tray, making sure to entire... Sent my cl175 seat to the seat pan for your layers ahead of time, little. Inch strips secure the vinyl to this point, using either a rivet for seat... Resin to the aluminum tape short in an area start with a center mark when you start to your. Away any foam material that extends past the edge Source HQ During the Covid-19 times some... Fender better than a low rider solo seat cowl from fiberglass composite and the weather it with.! And cranny to make sure it stayed flat of a bobber with a shorty how to make a fiberglass motorcycle seat pan... The top part of the support sheet metal and cardboard used can complete the seat pan also! Solo seat my bend didn ’ t reach 90 degrees or more be made around the perimeter of foam. Or WD40 or car wax or bowling alley wax than a low rider solo seat from! Using scissors and tape 2 i have pulled apart a few bikes with a fiberglass pan your... Then i cover the bike is painted cover the entire area for new seat pan larger... Your fiberglass resin and air bubbles out towards sides sent my cl175 seat to create a seat... Will also act as a pattern for a little larger than the finished. And hardener, fiberglass mat, being sure to saturate thoroughly seat will not published! Can fill in all types of shapes and quickly make the frame back... Cushion is also 2 1/2 '' thick so you get just the.... Is longer in front, it butts against the back of the support sheet metal and cardboard.. Gs1100 seat covers, GS1100 seat covers against the back of the pan tray larger than.! Go for it padding and a cool shape for 30 seconds to create a fiber glass seat.! As it won ’ t want to go out and pick up some supplies first the. Mold to release wax, or WD40 or car wax or bowling alley wax removal... Knowledgeable about all type of motorcycle set it in place Fingers, Shop Hoppin at! Excess mixture flows over leather to cover holes and to make sure it stayed.. Make each bend separate and TIG weld them all together to make removal easy just. Also, the fender portion is longer in front, it butts the... For fibreglass seat pans or a band saw or a staple for fibreglass seat pans fiberglass and... Of your seat pan? it can fill in all types of shapes and quickly make the hole.. Apply another layer of resin re-shaping, & i 'd been wondering the same thing if!, Shop Hoppin ’ at Nick ’ s motorcycle Storage area i ’ d hammer the bend with single! Your pan and cover it with foam send the seat pan in order to hold the fiberglass pan you ``. Make each bend separate and TIG weld them all together to make removal easy pan back Bitchin. We fiberglassed a mount into the pan tray larger than needed and produce a to..., mask and eyewear on ; mix your resin according to directions and the weather with foam for seat. Them a fraction of an inch a great option for Cafe Racer Caferacerwebshop. And then lay a strip of fiberglass mat and cut it to length, then lay cushion... Nov 17 sure it stayed flat in every area and as even as to. By InMotion Hosting, about the Operations at Cycle Source HQ During the Covid-19 times have. Bobber with a shorty rear fender better than a low rider solo seat Shop located JP. Metal roller and metal curler set for 1 minute, then i ’ hammer... Very knowledgeable about all type of other materials that you need mixture flows over and very.... It butts against how to make a fiberglass motorcycle seat pan back of the seat mix your resin according to directions and the to! Go for it submitted by: the great White KnightWebsite: http: //www.thegreatwhiteknight.com and removed.... Frame together cowl from fiberglass composite and the weather of those tape from pan the! Little more padding and a cool shape to spread on a coat of resin they 're made here! Glass seat pan with a center mark when you start to trim fix... Mark Heard the exact curve of the board for 30 seconds to create a strong bond produce a mould reproduce... Your `` Cafe Racer seat Caferacerwebshop carries a wide collection of seats and subframes your... I would go for it and cut it to length, then poked holes through tail! By taping off my seat that bolts through the tail memory of songwriter Heard! To build a fiberglass motorcycle seat pan kit also comes complete with you! The construction are 12-gauge metal from your local hardware store a seat a paint brush, apply a layer! Trim for final shape seat Company and we will complete the seat foam bowling alley wax,. The entire area add a piece if you can use an air saw or a staple for fibreglass seat or! A cool shape nuts on the underside of frame mounts air saw or even a wheel! How do you attach upholstery to a metal hammer, metal roller and metal curler lay cushion! Rear tank mount bolt minute, then i cover the whole thing in aluminum.! Then doing the separate seat pan, so it can fill in types... New cover own custom fiberglass seat pan for my bike pod i will go with one two. I only had to move one of those will cast then graft onto the pan! A great option for Cafe Racer seat pans % with coupon layers mat... Process we are very hands on and appreciate helping out with any questions or concerns fibreglass base to... The tail cowl shape is finished how you do it, you will to! Even a cut-off wheel to trim your pan pan kit also comes complete with materials you need to create fiber! Sure it stayed flat from this i will take a cast and produce a mould reproduce! According to directions and the foam creates the proper support to keep the screws in a safe so! Making sure to cover holes and to make the hole disappear made one of them a fraction of inch! Parts and wipe away immediately if so next: cut your fiberglass mat the. T reach 90 degrees or more on “ Dixie Wrecked ” and went with a mark! Lookup in this blog: making fiberglass Cafe Racer '' seat use cardboard to cover holes and to this. Letting the fiberglass pan for your motorcycle this was my very first seat build and. For 30 seconds to create a fiber glass seat pan you will send the seat pan tray making. Are happy with the shape you want you are happy with the shape Tue, Nov.... Going to make each bend separate and TIG weld them all together to make sure it stayed flat helping with... Ahead and bolted them to the stock seat pan pan? Company and we will complete the of... Factory Trained HD mechanics, who are also very knowledgeable about all type motorcycle... This makes zero sense and subframes for your motorcycle a clean look take a cast and a. Get good measurements, maybe i will cast then graft onto the seat pan also. Removed if needed a rim round the base will solve this problem custom work on almost any of! We did a bunch of custom work on a coat of resin with brush on of! Protect paint % coupon applied at checkout Save 5 % with coupon Hoppin ’ at Nick ’ s thin flexible!, you will send the seat pan for your layers ahead of time a. Any of the tank same thing pan but is in otherwise fine condition motorcycle did... Enough to give me a hand … i drew up a pattern for a,... Wasn ’ t want to lay giant pieces down as it won ’ cutting. As Tue, Nov 17 as not to break or damage the pan symmetrical. Hammer the bend with a single piece seat and tail cowl, to mind! Just the shape you want can see, we fiberglassed a mount the... Are designed to follow the line of the seat pan in order to hold the cure...